While inspecting the copper commutator bars of a DC generator, you notice a chocolate brown film covering the bars. What should be done?
• Normal commutator film on copper bars and what it indicates about brush seating and operation • Effects of abrasive materials like emery, sandpaper, and emery cloth on commutator surfaces and brushes • Good maintenance practice for a properly operating DC generator commutator
• Does a smooth, even chocolate-brown film usually indicate a problem, or proper operation? • What happens if you introduce abrasive grit into the commutator and brush contact area over time? • In standard marine electrical maintenance practice, when is it appropriate to clean/stone a commutator and when is it better not to touch it?
• Verify what a uniform chocolate-brown film on copper commutator bars usually signifies in DC machines textbooks and manufacturer guidance. • Check which materials (emery, sandpaper, emery cloth) can leave conductive or hard abrasive particles embedded in copper or brushes. • Confirm standard guidance on whether a healthy commutator surface should be aggressively cleaned or left alone.
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