When troubleshooting motor controllers, what is a shorted relay or contactor coil often indicated by?
• Relay/contactor coil faults: difference between an open coil and a shorted coil • How ohmmeters and meggers behave when measuring shorts vs opens • What visual and fuse indications usually tell you about overcurrent or short circuits
• Think about what electrical resistance you expect if many turns of a coil become shorted together inside the winding—does that make the resistance very high, very low, or unchanged? • Which instrument (ohmmeter vs megger vs voltmeter) is best suited to detect a direct short inside a coil winding? • If a coil is shorted, how would the current and heating change, and what physical or protective-device signs might you see?
• Be clear on the difference between zero ohms, infinite ohms, and normal coil resistance on an ohmmeter • Decide what a megger to ground actually tests (insulation to ground, not between turns) • Ask: would a shorted coil usually draw more or less current, and what would that do to insulation and fuses?
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