The bottom blow valve should be used to remove sludge and solids which have settled out of circulation after the boiler __________.
• Boiler bottom blow valve purpose – removing mud, sludge, and settled solids from the mud drum or lowest point of the boiler • Effects of pressure and circulation on where solids collect and how safely they can be discharged overboard or to a drain tank • Operating conditions: full load vs low load vs secured vs warming up and how these affect water movement and sludge settling
• Think about when sludge and solids are most likely to have actually settled to the bottom instead of being carried around by strong circulation • Consider what boiler pressure and load conditions make it safer to open a bottom blow valve without causing severe water level disturbance or metal stress • Ask yourself under which condition you would expect the least turbulence inside the boiler, so that solids are concentrated at the lowest point and can be effectively blown down
• Verify which operating condition gives maximum circulation and turbulence and which gives minimal circulation, and how that affects sludge settling • Check standard boiler operating practice: is bottom blow normally done on a boiler that is completely secured with no pressure, or with some pressure on the boiler? • Make sure the chosen condition allows effective removal of solids while still maintaining safe water level control and metal temperature
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