Other than taking a scale thickness through a zinc plug opening of the water box of a feed water heater of a flash evaporator, what would be the BEST indication for a need to remove scale build-up?
• Heat transfer and insulation: How does scale on heat transfer surfaces affect the temperature of the shell and the vacuum inside the heater? • Vacuum and pressure relationship: In a condensing/evaporating system, what does an increase in absolute pressure mean for the vacuum? • System efficiency: Think about what happens to shell temperature and pressure when heat transfer becomes less efficient due to fouling or scale.
• If scale acts like an insulator, would the shell metal temperature tend to go up or down as the inside surface gets coated? Why? • When heat transfer is reduced, how would that affect the amount of steam condensed and the vacuum level (absolute pressure) inside the shell? • Which combination of temperature change and pressure (vacuum) change shows that the unit is working harder but transferring heat less effectively?
• Be clear on the relationship: higher absolute pressure = lower vacuum, and lower absolute pressure = higher vacuum. • Ask yourself: with more scale, does the shell side look hotter or cooler from the outside, and does the system have better or worse vacuum? • Eliminate any choices where the pressure/vacuum change does not match what you’d expect from reduced heat transfer and poorer condensation.
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