If you are taking a roughing cut on a steel work piece in a lathe and see blue chips coming off that work piece, you should __________.
• Heat generation in metal cutting and what chip color tells you about temperature • Difference between cutting speed, feed, and depth of cut on a lathe • Effect of lubrication/cooling vs. cutting parameters on tool life and workpiece
• What does a blue color on steel chips indicate about the temperature at the cutting edge? • Which lathe settings (speed, feed, depth of cut, tool height) most directly affect how much heat is generated in the cut? • If the chips are getting too hot, which adjustment would most directly reduce the cutting forces and chip thickness?
• Be clear on the difference between feed/depth of cut (how much material you remove per pass) and cross compound speed (how fast you move the tool across the work). • Consider whether changing tool height will significantly reduce chip temperature, or mainly affect surface finish and cutting geometry. • Ask: which option will most effectively lessen cutting load and heat at the tool–work interface, rather than just changing lubrication rate.
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