A badly warped boiler water tube can be reworked and bent back into shape by __________. heating it with a torch and reforming it with a soft mallet cold pressing it back into shape with a hydraulic jack
⢠Boiler pressure parts and safety ā how are damaged pressureāretaining parts normally treated under safe engineering practice? ⢠Effect of overheating on metal ā what does severe warping tell you about the metalās strength and structure? ⢠Code and inspection requirements ā what would an inspector look for on a badly warped tube: repair or renewal?
⢠If a water tube is badly warped, what does that say about the temperatures and stresses it has experienced, and can its original strength be reliably restored by bending? ⢠Consider what happens to the grain structure and wall thickness of a tube that has been overheatedāwould heating and hammering or cold jacking restore or further compromise it? ⢠On a highāpressure boiler, which is more likely to be acceptable: reshaping a severely distorted tube or replacing it and then doing a proper pressure test and inspection?
⢠Ask yourself whether any method that plastically deforms an already overheated pressure tube can guarantee original design strength. ⢠Think about whether a USCG or class inspector would normally approve reforming a badly warped tube in place versus renewing it. ⢠Verify whether standard marine engineering practice allows hot or cold bending repairs on badly distorted boiler tubes, or if such tubing is normally renewed only.
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